Build lighter. Fly farther.

Airplane on a runway

Advanced Manufacturing for the Aerospace Industry

At VulcanForms, we specialize in advanced manufacturing solutions for the aerospace industry, delivering flight critical components with unmatched precision. Leveraging aerospace grade materials such as titanium, superalloys, and nickel-based alloys, our team optimizes complex geometries for lightweight structures and extreme temperature tolerance. From jet engine parts to rocket engine components, we adhere to industry regulations and employ in-situ process monitoring to ensure unparalleled quality, reliability, and safety.

  • Aerospace-Grade Materials

  • Lightweight Structures

  • Component Consolidation

  • Aerodynamic Efficiency

  • Functional Integration

  • Reduced Lead Times

Nickel-Based Superalloy Guide Vane

High Performance Aerospace Grade Alloys

We utilize a range of aerospace-grade metals, including aluminum, titanium, nickel-based superalloys, and copper, chosen for their strength-to-weight ratios, thermal properties, and corrosion resistance. These materials enable the production of products like engine components, structural brackets, and heat exchangers that meet the highest performance and safety standards.

aluminium

13

Al

24.305

Aluminum Alloys

Excellent strength-to-weight ratio, thermal properties, and corrosion-resistance.

titanium

22

Ti

47.867

Titanium Alloys

Outstanding strength-to-weight ratio, extreme temperature resistance, and corrosion-resistance.

nickel

28

Ni

58.693

Nickel-based Super Alloys

Exceptional thermal stability, oxidation resistance, and mechanical strength.

copper

29

Cu

63.546

Copper Alloys

Superior thermal and electrical properties.

Reimagining Flight with Advanced Metal Additive Manufacturing

We are committed to transforming aerospace through digitally driven Laser Powder Bed Fusion (LPBF). Our integrated approach combines state-of-the-art equipment, materials expertise, and rigorous quality control to produce flight-critical components with unmatched precision and reliability. By partnering with leading aerospace innovators, we help bring lighter, stronger, and more efficient designs to life—pushing the boundaries of what’s possible in modern aviation.

Empowering Aerospace Through Precision Subtractive Manufacturing

We deliver end-to-end manufacturing, seamlessly transitioning from advanced additive processes to precision subtractive machining for flight-critical aerospace components. By leveraging an integrated digital thread, specialized tooling, and rigorous process control, and we ensure unmatched accuracy, reliability, and quality on every product.

Our Capabilities:

  • 5-Axis Machining Cell
  • CNC Horizontal Pallet Cells
  • CNC Lathe multi axis turning
  • High-Speed Twin Pallet Cells
  • Assembly
  • CNC I.D./O.D. Cylindrical Grinding
  • EDM-Wire
  • EDM-Sinker/Plunge
  • Gun Drilling
  • Rotary Broach and Whirling
  • Surface Grinding
  • Laser Marking/Engraving
  • Bonding, Polishing, Buffing
  • Media Blasting

Validating Aerospace-Grade Quality Through Rigorous Testing

Every component we produce undergoes comprehensive inspection and testing—both non-destructive and destructive—to meet and exceed aerospace standards. Our in-house capabilities include material analysis, dimensional verification, and performance assessments that ensure flight-ready precision. By maintaining complete traceability and adhering to strict quality protocols, we guarantee the reliability and performance of each part we deliver.

Meeting the Highest Aerospace Industry Standards

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Learn how VulcanForms can help you innovate faster with digital manufacturing at scale.